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The Validation Resources blog is your one-stop shop for industry news, views & insights. The best informative articles, breaking news & tips for engineers. Covering topics on cGMP, Precision Cleaning and Process Validation.

Process Validation -Hidden Benefits

Emmet Tobin - Tuesday, March 29, 2016

If you are lucky enough to work in the medical device or pharmaceutical industries, you will probably be familiar with the requirements of Validation, at least to some degree, regardless of your role or responsibilities.

If, like me, you are even luckier enough to be a Validation Engineer, you have likely endured the brunt of resentment that sometimes can be attributed with validation. Validation can be seen to suck time and resources from the goal of production.

For several years now, I have peddled the usual benefits of Validation to whom and where necessary. Just to bore you one final time, the traditionally claimed benefits of Validation include compliance to regulations (a must), benefits to product quality and potential cost savings. However, after taking time to reflect on the goals and spoils of validation, I have developed a new way of thinking about it – here it is!

Communication

Validation forces communication- yes we have morning meetings, team huddles and the like. But validation forces the best form of communication -cross functional roles working together and sharing responsibility. I have been afforded the opportunity to work closely with other Engineers and frequently with operators and technicians.

Big business

A key theme of validation is that of “consistency”. We seek consistent materials, processes and products that meet the requirements of customers while meeting all legal and regulatory conditions. However, as a business grows and particularly, when it expands to more than one site or location, there is an inherent risk of a drift in policy or procedures. Validation keeps this in check and as it is evidence based, it can clearly highlight differences in performance, procedures or the quality of products.

The Little guy

Finally, Small to medium sized companies can benefit from validating their equipment and processes. This can include Engineering companies that provide CNC processing, laser machining and other support to the larger medical device and pharmaceutical companies. Having validated systems is a badge of honor and provides an extra layer of confidence to the customer. If you happen to sell equipment direct to other Med device or pharma companies, having a proven IQ/OQ/PQ template and framework for qualification can make it a very attractive sweetener for regulated companies. Many packaging companies now offer a Validation Pack as a service or add-on. If you are interested in tips and templates, check out our selection online.

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